The RX-2 and RX-3 are available in the United Stales with a 4-speed manual transmission or a 3-speed automatic. This chapter contains removal and repair procedures for the manual transmission, as well as testing and adjustment procedures for the automatic. Specifications are given in Table 1 (end of chapter).
MANUAL TRANSMISSION
The manual transmission consists of clutch housing, transmission case, and rear extension. Figure 1 (next page) shows the case and rear extension. Figure 2 (page 155) shows the shifting mechanism.
Removal/ Installation
1. Disconnect the ground wire from the battery
2. Referring to Figure 2, remove the dust boot from the shift iever. Remove the attaching bolts. Lift off the cover plate and shift lever.
3. Remove the starter (Chapter Seven).
4. Disconnect the wires from the back-up lamp switch and neutral switch (1 and 8, Figure 1).
5. Remove the drain plug (Figure 3). Let the transmission oil drain, then clean the plug and reinstall it
6. Disconnect the speedometer cable from the left side of the extension. Pull the cable out.
7. Remove the clutch release cylinder. Sec Chapter Eight.
8. Disconnect the exhaust pipe from the manifold (Chapter Five).
9. Disconnect the drive shaft from the differential, then slide it Tearward out of transmission.
NOTE: The transmission oil will run out the back of the transmission if it hasn't been drained.
10. Place a jack and block of wood beneath the transmission to support it,
11. Referring to Figure 4 (page 156), remove 2 nuts attaching the transmission mounting member to the car. Then remove 2 nuts attaching the rubber insulator to the mounting member
Showing posts with label extension. Show all posts
Showing posts with label extension. Show all posts
Tuesday, May 11, 2010
Tuesday, July 15, 2008
Installation guide Single-Frame front bumper HF 7551 Audi A6 4B C5
1. Removal of the original bumper:
Remove all screws which hold the bumper. Also remove the screws which hold the alloy bar and remove the bumper with the alloy bar. Remove the alloy bar from the bumper and install it into the new Hofele-Design bumper.
2. Placement of the Hofele-Design front bumper on the car:
Place the new bumper on the car but do not yet bolt it on.
3. Preparation of the bonnet:
Remove the front grill and the rubber strap behind it. Install the front grill (HF 7052-S4 / RS4) in the extension piece.
4. Placement of the extension piece:
Place the extension piece onto the bonnet/hood and fix it with adhesive tape. Align the front grill so that there is an even slit between bumper and grill.
5. Screwing of the bumper:
After the correct alignment of bumper and front grill you can screw the bumper. Therefore drill two holes with 10mm diameter into the bumper and 8mm diameter into the alloy bar. Then cut a M8 thread into the holes. Use the delivered screws + washers to screw the bumper.
6. Gluing of extension piece and bonnet/hood:
Mark the correct position of the extension piece with adhesive tape. Sand the surface and clean it afterwards. Then apply the special glue (part of delivery) to the extension piece. Place the extension piece on the bonnet/hood and fix it with adhesive tape until the glue is completely dry (at least 24 hours).
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Remove all screws which hold the bumper. Also remove the screws which hold the alloy bar and remove the bumper with the alloy bar. Remove the alloy bar from the bumper and install it into the new Hofele-Design bumper.
2. Placement of the Hofele-Design front bumper on the car:
Place the new bumper on the car but do not yet bolt it on.
3. Preparation of the bonnet:
Remove the front grill and the rubber strap behind it. Install the front grill (HF 7052-S4 / RS4) in the extension piece.
4. Placement of the extension piece:
Place the extension piece onto the bonnet/hood and fix it with adhesive tape. Align the front grill so that there is an even slit between bumper and grill.
5. Screwing of the bumper:
After the correct alignment of bumper and front grill you can screw the bumper. Therefore drill two holes with 10mm diameter into the bumper and 8mm diameter into the alloy bar. Then cut a M8 thread into the holes. Use the delivered screws + washers to screw the bumper.
6. Gluing of extension piece and bonnet/hood:
Mark the correct position of the extension piece with adhesive tape. Sand the surface and clean it afterwards. Then apply the special glue (part of delivery) to the extension piece. Place the extension piece on the bonnet/hood and fix it with adhesive tape until the glue is completely dry (at least 24 hours).
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