OPEL Zafira Engine transmission Installation instruction

ZF Trading GmbH Obere Weiden 12 97424 Schweinfurt Germany © by ZF Trading GmbH 0032004_OSOPE019 OPEL Zafira Engine transmission Removing and fitting/replacing manual transmission. Remove: Lift vehicle. Remove lower engine cover. Dismount front exhaust tube Remove catalytic converter. Dismount central silencer. Remove water tank cover. Remove water tank insulation. (see Fig.1) Align engine/gearbox unit by means of holding devices. Remove front axle body Have steering wheel engage in straight position. Unscrew clamping joint. Detach intermediate spindle. (see Fig.2) Remove battery. Remove battery holder. Vehicles with petrol engine Disconnect lambda sensor connector. (see Fig.3) Secure radiator against falling down by Fig. 2 1 Clamping joint. Fig. 3 1 Lambda sensor connector. Fig. 4 1 Wire. No. Special tool Parts number Footnote Engine transmission 1 Engine support MKM-833-1 2 Adapter plate. MKM-883-2 3 Holding device(s) KM-909-B 4 Holding device(s) KM-6001-A Clutch 1 Blocking tool KM-652 2 Centering mandrel KM-734 F17 gearbox 3

Centering mandrel KM-735 F23 gearbox Required special tools: Fig. 1 1 Fixing bolt(s) means of a wire. (see Fig.4) Remove positive junction cover. Remove fuse. Remove bracket. Disconnect earth cable. Unplug connector(s). (see Fig.5) Attach retaining plate and hang engine on engine bridge. Installation instruction clutch shock absorber page 2 installation instruction - OPEL Zafira Remove wheel housing covers. Remove front panels. Unscrew pendulum supports. (see Fig.6) Unscrew track rod joints and remove them using a lever Unclip guiding joint. (see Fig.7) Disconnect shift linkage. (see Fig.8) Unscrew rear engine damping block holder from gearbox. (see Fig.9) Disconnect front engine damping block from front axle body. (see Fig.10) Remove fixing bolt(s). Carefully lower front axle body. (see Fig.11) Dismount gearbox. Remove air cleaner housing. Remove air cleaner intake hose. Unscrew right engine damping block. (see Fig.12) Top up brake fluid container to ''maximum''. Disconnect pressure line connecting piece from concentric slave cylinder at clutch housing. Disconnect electric connector. (see Fig.13) Unscrew left engine holding block. (see Fig.14) Lower engine/transmission unit slightly by way of support bar spindle. Remove axle shafts from transmission. (see Fig.15) Remove shift cables from gearbox. (see Fig.16) Remove front engine damping block. (see Fig.16) Unbolt engine/transmission...

Website: www.sachs.com.sg | Filesize: 250kb
No of Page(s): 5
Download Installation instruction.pdf