VAUXHALL / OPEL 57-0005 Instruction Sheet

VAUXHALL / OPEL 57-0005 Instruction sheet A2054-41-3 CAVALIER / ASCONA 1982-88 Astra / Kadett -1986 Page 1 of 3 PLEASE READ THE INSTRUCTIONS CAREFULLY BEFORE FITTING THE KIT. If you have a problem, however small, call our Technical Department. Tel:- 01925 636950. Fax:- 01925 243111. Mon to Thurs 8.30 - 5pm. 1 Remove the plug from the Air Flow Meter (AFM). Release the hose on the intake pipe and remove the air box lid. Release the three remaining air box retaining screws and remove the air box base. 2 Remove the AFM from the air box lid and fit the new adaptor and gasket to the AFM with the four countersunk screws supplied. 3 Fit the mounting bracket to the AFM with the two screws supplied. 4. Cut out and position the template, tape in place, centre punch the two points and drill two holes 8.5mm diameter. Finally fit the

rubber mountings with the washers and nuts supplied. Drawing A. 5 Fit the AFM to the intake hose, but do not fully tighten the clip until the bracket is fixed to the rubber mountings. 6 Fit the air filter, keeping it square to the adaptor. Tighten the clip until the filter just moves, then give one full turn (360 degrees). No more. Don't overtighten the clip. Replace the plug into the AFM. 7 Cold air system Carefully expand the flexi cold air hose to approximately 47cm / 19". Position the cold air hose to finish approximately 10cm/4" from the filter (no nearer), and secure with a plastic tie. Drawing B. 8 The position of the other end of the cold air hose will vary from model to model. On some models there is a small removable section, on others you will have to cut out a small section from behind the grille. Finally secure the hose with a plastic tie to the nearest location. Drawing C. 9 Tuning. We suggest a simple CO test is carried out, as some cars may be set weaker than the standard setting. The CO figure should not be set at more than 0.5% above...

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