Sunday, May 2, 2010

99-03 Jetta & 99-03 GTI; 98-05 Beetle Front Kit Installation

I. Preparing the Vehicle
1. Elevate the vehicle (Figure 1) and secure the body with jack stands.
2. Remove the front wheels (Figure 2).
II. Strut Removal
1. Remove left and right sway bar retaining bolts and save for reinstallation (Figure 3).
2. Remove the ABS line retaining clamps from the strut and discard
3. Remove the lower strut mounting bolt and save for later use (Figure 6).
4. Remove the upper strut mounting nut and discard, but retain the upper mounting bracket (Figure 7).
NOTE: This is located inside the engine compartment above the strut pocket.
5. Remove the O.E.M. strut from the vehicle (Figure 8).
6. Repeat steps 1-5 for the other side of the vehicle.
III. Preparing the Upper Strut Mounting Bracket
1. Using a spring compressor for safety, remove the nut from the upper strut mount and discard (Figure 9).
2. Remove the upper strut mount and bearing from the strut and retain for later use (Figure 10).

Installing the Air Lines
NOTE: If you will be installing an air management system with this kit, follow the instructions below. If you will not be installing an air management system at this time, continue to section V.
1. Refer to the air management system instruction manual for directions on how to install your particular system.
2. Secure the air lines underneath the vehicle away from heat sources.
NOTE: It may be helpful to install the strut before securing the air lines. Refer to section V for strut installation instructions.
NOTE: It may be helpful to secure the air lines using existing brake line or ABS mounts.

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